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Production management software

 Key points

PLM (Product Lifecycle Management)

Configurator

  • Order entry assistant: series of questions/answers that define the product ordered by the customer
  • Variants
  • Scenarios

Technical data

  • Manage processes (production methods)
  • Manage bills of materials and routings
  • Manage workshop resources (work centres, machines, tools, etc.)

Forecasting/planning

  • Company, team, operator, machinery activity calendars
  • Operator schedule per work centre
  • Time regimes
  • Sales and Operations Planning
  • Master Production Schedule (MPS) and sales forecasts
  • Graphic and dynamic views (Gantt chart) of the production plan (machine and tooling workloads).

Quality/traceability

  • Manage batches/registrations
  • Pre-allocate batches/registrations
  • Batch characteristics
  • Operation characteristics
  • Print production controls
  • Production quality control
  • Operation quality control
  • Manage product nonconformity
  • Product history sheet

Production

  • Requirements planning
  • Manage releases
  • Schedule production orders, automatically or manually
  • Graphic and dynamic view (Gantt chart) of scheduling, machines, tools
  • Release production orders with booking of component stock.
  • Manage subcontracting
  • Manage production work-in-progress
  • Statement of production, consumption and operations (time spent)
  • Operator productivity and productivity indicators (production report)
  • Production indicator summary

Deviation valuation and management

  • Calculate standard costs of items
  • Value product stock at weighted average cost per unit
  • Actual cost of production, with origin of deviations
  • Production reports (summary)
  • Production frequency (average) of products over a given period
  • Measure activity and production load
  • Update technical data based on actual productions
  • Cost analysis (or cost allocation)
  • Calculate Overall Equipment Effectiveness (OEE)
  • Pareto chart
  • Configurable interfaces with numerically-controlled machines
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